Modular Skids

Factory-built, site-ready process skids

Pre-fabricated, fully tested modular skids that compress your schedule, improve quality and reduce on-site risk.

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Skid systems

Our modular skid systems

Factory-built, fully tested packages - engineered to your process, delivered ready to connect.

Heating and cooling skid system (TCU) built by Cheminsight

Temperature Control Unit (TCU)

Heating & Cooling Skid System

Compact, skid-mounted thermal circulation units that hold precise temperature on reactors, crystallizers and other process equipment. Factory-assembled for reliable operation, short installation time and energy-efficient performance in pharmaceutical, API, specialty chemical and process plants.

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Technical data

TypeSkid-mounted Temperature Control Unit (TCU)
Heating capacity5 kW to 500 kW
Cooling capacityAs per process requirement
Temperature range−20°C to +250°C
Heating sourceSteam / Electric / Thermic fluid
Cooling sourceCooling water / Chilled water / Glycol
CirculationClosed-loop pumping
InstrumentationPressure, temperature, flow & level monitoring
AutomationDCS / PLC-based control with HMI & SCADA integration

Applications

Reactor jacket temperature control
Crystallization systems
Batch process temperature control
Distillation heating & cooling
Fermentation systems
Heat exchanger circulation
Continuous flow reactors
Pharmaceutical & API plants
Specialty chemical plants

Material of construction

Process piping & vesselsSS304, SS316, SS316L, carbon steel
Heat exchangersSS304 / SS316 / Carbon steel
Structural frameCarbon steel / Stainless steel
Valves & fittingsSS / CS / Alloy steel
InstrumentationYokogawa, Siemens, ABB, Emerson, Endress+Hauser

Extraction, concentration & recovery

Botanical Extraction Skid System

Modular, skid-mounted process units for the extraction, concentration, purification and recovery of natural compounds from plant-based raw materials. Engineered for research, pilot-scale and industrial duty with a focus on product quality, process efficiency and automation.

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Technical data

TypeSkid-mounted extraction system
OperationBatch / Semi-continuous
Operating pressureAtmospheric / Vacuum, as required
Temperature rangeAmbient to 150°C
Extraction methodSolvent-based / Water-based, application dependent
AutomationPLC-based control with HMI & SCADA
ConstructionSS304 / SS316 / SS316L

Applications

Botanical extracts
Herbal extracts
Essential oils
Natural flavours & fragrances
Plant-based active ingredients
Specialty natural products
R&D and pilot plant applications

Key features

Modular plug-and-play design
Closed-loop solvent handling
Integrated filtration & recovery
Vacuum & temperature control
Energy-efficient operation
PLC / SCADA automation
GMP-friendly design
Custom engineered to process requirements

Chiller and cooling tower modular system built by Cheminsight

Complete process cooling package

Chiller & Cooling Tower Modular System

Complete process cooling solutions for pharmaceutical, API, chemical and industrial plants. The skid integrates chillers, cooling towers, pumps, plate heat exchangers, piping, instrumentation and automation into one compact, factory-tested package for fast installation and reliable operation.

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Technical data

TypeModular process cooling system
Cooling capacity10 TR to 1,000 TR
Cooling water temperatureAs per process requirement
Chilled water temperature5°C to 20°C
Cooling tower typeFRP induced draft
Pump configurationPrimary & secondary pumps
AutomationPLC-based control with HMI & SCADA
UtilitiesCooling tower, chiller & heat exchanger integration

Applications

Reactor cooling
Process cooling water systems
Pharmaceutical & API plants
Chemical processing plants
Injection moulding & plastics
HVAC process cooling
Heat exchanger cooling circuits
Batch & continuous process cooling

Material of construction

Cooling towerFRP
PipingCarbon steel / SS304 / SS316
Heat exchangersSS304 / SS316 / Carbon steel
Structural frameCarbon steel / Stainless steel
Valves & fittingsCS / SS, butterfly / ball / control valves
InstrumentationPressure, temperature, flow & level

Accurate, automated chemical injection

Chemical Dosing Skid System

Fully integrated, skid-mounted units for accurate and reliable dosing of chemicals in industrial processes. Compact packages that deliver precise chemical injection, automated operation and safe handling for water treatment, chemical processing, pharmaceutical and utility applications.

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Technical data

TypeSkid-mounted chemical dosing system
Dosing capacity1 LPH to 10,000 LPH
Operating pressureUp to 25 bar (g)
Tank capacity50 L to 10 KL
Pump typeDiaphragm / Plunger / Peristaltic
InstrumentationFlow, pressure & level monitoring
AutomationPLC-based control with HMI & SCADA

Applications

Acid & alkali dosing
pH control systems
Chlorination systems
Polymer dosing
Coagulant & flocculant dosing
Boiler water treatment
Cooling tower chemical dosing
RO & DM plant chemical dosing
Process chemical injection

Material of construction

Storage tanksHDPE / PP / FRP / SS304 / SS316 / SS316L
PipingPVC / CPVC / PP / PVDF / SS316
Structural frameCarbon steel / Stainless steel
Valves & fittingsPVC / PP / SS316
InstrumentationYokogawa, Siemens, ABB, Emerson, Endress+Hauser

Our Proven Process

Transparent, documented methodology from concept to commissioning.

Discovery

Understand your challenges, drivers and objectives.

Concept

Develop the process route and preliminary design.

Engineering

Detailed multidiscipline design and specifications.

Procurement

Equipment selection and vendor management.

Execution

Construction supervision and quality assurance.

Commissioning

Start-up support and performance verification.

Could a skid suit your project?

Send us your process requirement and we’ll advise whether a modular approach is the smarter route.

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